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High Heaping to Smart Stacking: How We Maximize Warehouse Efficiency

Introduction: Efficient warehousing isn’t just about space—it’s about using that space smartly. At BL Transport, we’ve fine-tuned bulk and breakbulk cargo handling through techniques like high heaping and precise stacking. This post shares how we turn square footage into real value for clients. Inside the Warehouse:  How BL Transport Handles Bulk and Breakbulk with Precision? Warehousing in the logistics world is more than just “storing cargo.” It’s about how you store it—how you manage space, protect material integrity, and prepare for efficient dispatch. At BL Transport, we specialize in both bulk and breakbulk cargo management, using refined techniques and dedicated equipment to optimize every square foot of warehouse space. Understanding the Difference Between Bulk and Breakbulk: Before diving into our methods, it’s important to understand the types of cargo we manage: Each type of cargo demands a different approach—and that’s where our expertise comes in. The High Heaping Method Explained: For bulk materials, space optimization is critical. Our team uses a high heaping method, which involves stacking cargo in large, stable vertical mounds to make the most of warehouse height without compromising safety. This technique is supported by our excavators (poclains), which allow for precise placement and levelling, even when working with loose materials. The result? Greater volume stored per square meter—ideal for clients looking to reduce warehousing costs. Handling Steel, Pallets, and Jumbo Bags with Care: When it comes to breakbulk cargo, the emphasis shifts to order and protection. Items like steel rods or plates are stacked methodically to prevent shifting, while jumbo bags are arranged for easy access and clear labelling. Wooden pallets—often used for crated or boxed cargo—are placed to allow fast loading and unloading while keeping product integrity intact. Every piece is accounted for and positioned in a way that minimizes risk and ensures smooth movement when it’s time to dispatch. What does this mean for our clients? Conclusion: At BL Transport, warehousing isn’t an afterthought—it’s a core part of our logistics ecosystem. Whether you’re storing raw materials or finished goods, we offer organized, efficient, and secure storage tailored to the type of cargo you move.

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Behind the Port Gates: How BL Group Powers Efficient Cargo Movement at Chennai and Thoothukudi

Port operations are often seen as a blur of cranes, containers, and endless coordination—but what really happens behind the scenes? At BL Group, we’re not just moving cargo; we’re managing time, safety, and strategy. This blog takes you inside the real day-to-day of our port handling services at Chennai and Thoothukudi. The Real Challenges of Port Logistics Port logistics is more than just moving cargo from ship to shore or vice versa. It involves strict timelines, heavy coordination between multiple stakeholders, unpredictable weather conditions, and adherence to port regulations. Delays at any stage—vessel berthing, unloading, loading, clearance, or yard movement—can create a domino effect, impacting clients and trade flow alike. Operating efficiently within this high-pressure environment requires not just experience, but agility, foresight, and control over every operational link. How Our In-House Equipment Fleet Gives Us an Edge At BL Group, we don’t rely on rented or shared machinery. Our in-house fleet includes mobile harbour cranes, orange peel and radio remote grabs, reach stackers, and high-capacity trailers—ready and available when needed. This eliminates third-party delays and gives us full control over scheduling, maintenance, and deployment. The result? Faster vessel discharge, smoother yard handling, and consistent service delivery regardless of port congestion. Our Role in Stevedoring and Yard Logistics We are deeply involved in the ground-level and onboard execution of cargo operations. Our stevedoring team ensures bulk and breakbulk cargo is safely and quickly discharged from vessels. Once cargo is ashore, we manage its organized stacking and movement within the yard, ensuring space is used efficiently and cargo remains accessible. Whether it’s coal, steel, or containerized goods, our end-to-end coordination from vessel to storage ensures zero disruption. Why Trained Manpower Matters in Cargo Operations Even the best equipment needs capable hands. That’s why we invest in skilled manpower—supervisors, riggers, crane operators, and drivers trained as per port norms. Our teams are not just trained for efficiency, but for safety. In high-risk environments like ports, the right human expertise can mean the difference between a smooth operation and a costly delay or accident. Client Benefits: Speed, Safety, and Zero Hand-Holding By combining experienced personnel with dedicated equipment and decades of operational knowledge, we offer a service that runs smoothly from day one. Clients don’t need to follow up, chase updates, or worry about compliance—we’ve got it covered. The benefit is peace of mind: cargo moves on time, safely, and without unnecessary intervention from the client side. Conclusion At BL Group, efficiency isn’t a promise—it’s a process we’ve refined over three decades. From Chennai to Thoothukudi, we’re more than service providers; we’re port logistics partners you can trust. Overall, we follow a single window system where all the work entrusted to us is done on a professional manner as we are custom house brokers, stevedores, handling agent and transporters.

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V.O. Chidambaranar Port Sets New Coal Handling Record

Tuticorin, August 2, 2024 – V.O. Chidambaranar (VOC) Port Authority has achieved a significant operational milestone by handling an impressive 17,785 tonnes of coal in a single day at North Cargo Berth-2. This achievement, realized on August 2, 2024, marks a new single-day handling record at the port, surpassing the previous high of 17,385 tonnes recorded just days earlier on July 23, 2024. Efficient Operations at North Cargo Berth-2 The record-breaking operation was executed using a Harbour Mobile Crane to discharge coal from the vessel MV Indian Goodwill, showcasing the port’s enhanced cargo handling capabilities. The successful unloading and logistics coordination reflect the port’s commitment to efficient cargo movement and infrastructure optimization. Key Stakeholders Involved Their synchronized efforts ensured smooth cargo handling and timely operations. Strategic Importance This milestone is a testament to VOC Port’s role as a critical maritime hub in southern India. By consistently setting and surpassing records, the port reinforces its commitment to improving operational efficiency and supporting the growth of India’s maritime trade. Recognition and Impact The achievement was officially announced through VOC Port Authority’s social media handle, receiving acknowledgment from government and industry stakeholders, including the Ministry of Ports, Shipping and Waterways and PIB Chennai. Such accomplishments not only contribute to economic throughput but also highlight the port’s readiness to handle increasing trade volumes, positioning it as a key player in India’s logistics ecosystem.

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VOC Port Achieves Coal Handling Milestone with 17,385-Tonne Record on July 23, 2024

Tuticorin, July 23, 2024 – The V.O. Chidambaranar (VOC) Port in Tuticorin has once again set a benchmark in maritime cargo handling by achieving a new single-day record of 17,385 tonnes of coal. This significant milestone was accomplished at North Cargo Berth-2, using a Harbor Mobile Crane to efficiently unload coal from the vessel MV Eco Sikousis. Breaking Previous Records This new record surpassed the previous high of 17,174 tonnes, which had been established just a week earlier on July 17, 2024. The back-to-back records highlight the port’s increasing throughput and operational efficiency, placing it among the most rapidly advancing ports in the country. Stakeholders and Operations The coal consignment handled on this occasion was destined for M/s. Balaji Malt Pvt Ltd. Several partners contributed to the successful operation: The coordinated efforts between the stevedores, ship agents, and port operations ensured seamless logistics and minimized vessel turnaround time. Strengthening VOC Port’s Strategic Role This achievement underscores VOC Port’s growing importance as a vital node in India’s coal import and distribution chain. With the increasing use of mobile harbor cranes and efficient berth management, the port continues to demonstrate its readiness to handle high-volume consignments with precision and speed. Wider Implications and Recognition The record-setting feat was officially acknowledged by the VOC Port Authority and publicized on social media, receiving recognition from the Ministry of Ports, Shipping and Waterways and PIB Chennai. The port’s success is seen as a model of excellence in India’s port infrastructure modernization drive.

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VOC Port Surpasses Its Own Record Yet Again with 18,547 Tonnes of Coal Handled in a Day

Tuticorin, August 23, 2024 – In yet another impressive display of operational excellence, V.O. Chidambaranar (VOC) Port set a new record by handling 18,547 tonnes of coal in a single day at North Cargo Berth-2. This milestone was achieved using a combination of vessel and Harbour Mobile Cranes to unload coal from the vessel MV Archon Gabriel, overtaking the previous record of 18,200 tonnes set just a week earlier on August 16, 2024. Operational Triumph and Key Collaborators The achievement highlights VOC Port’s rapidly growing capabilities and consistent efforts to optimize its logistics infrastructure. The coal consignment was part of a high-volume import, with critical stakeholders playing pivotal roles: The seamless coordination between stevedores, shipping agents, and port authorities enabled the efficient offloading process. Port’s Commitment to Excellence The port’s administration emphasized that this accomplishment is part of an ongoing commitment to operational excellence, aimed at fulfilling the growing demands of port users. The infrastructure upgrades and use of modern cargo handling technology continue to elevate VOC Port’s standing in India’s maritime ecosystem. Recognition and Broader Impact Public recognition of the milestone came through an official post by the VOC Port Authority, shared widely and acknowledged by national maritime stakeholders such as the Ministry of Ports, Shipping and Waterways and PIB Chennai. The achievement is a clear testament to the port’s progressive approach, making it a model for port-led development under India’s Sagarmala initiative.

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VOC Port Sets Another Cargo Milestone with 15,518 Tonnes of Coal Handled on July 8, 2024

Tuticorin, July 8, 2024 – The V.O. Chidambaranar (VOC) Port, a key maritime gateway in southern India, has once again demonstrated its growing operational strength by setting a new single-day coal handling record of 15,518 tonnes at North Cargo Berth-2. The coal was discharged from the vessel MV Sifnos, using state-of-the-art port infrastructure and handling equipment. This achievement surpassed the previous record of 15,442 tonnes, which had been set less than three weeks earlier on June 20, 2024. Operational Excellence and Advancements The consistent increase in daily handling volumes reflects the port’s strategic improvements in logistics planning, crane deployment, and coordination. The use of advanced Harbour Mobile Cranes played a key role in maximizing discharge efficiency, ensuring faster turnaround for vessels. Building Momentum This milestone forms part of a series of performance breakthroughs at VOC Port during the mid-2024 period, with records being broken almost weekly. The growing throughput capacity demonstrates the port’s ability to keep pace with increasing trade demands and attract high-volume cargo operators. National Attention and Strategic Importance The announcement of the new record was shared by the VOC Port Authority on its official platform and acknowledged by national agencies including the Ministry of Ports, Shipping and Waterways and PIB Chennai. The achievement reinforces VOC Port’s role in contributing to India’s maritime infrastructure modernization under the Sagarmala initiative. Looking Ahead With a proven track record of consistent growth and record-breaking performance, VOC Port continues to raise the bar in cargo handling standards. As infrastructure investments and digital enhancements continue, stakeholders can expect even higher levels of efficiency and reliability in the months ahead.

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VOC Port Achieves Twin Coal Handling Records on July 11, 2024

Tuticorin, July 11, 2024 – In a remarkable feat of logistical efficiency and port infrastructure optimization, the V.O. Chidambaranar (VOC) Port has established two single-day coal handling records across two separate berths on the same day. On July 11, 2024, the port handled: These twin records underscore VOC Port’s growing stature as a high-performance maritime hub, capable of large-scale, multi-berth operations with exceptional turnaround. Operational Collaborators and Agents The dual achievement was made possible through the coordinated efforts of multiple shipping and logistics stakeholders: At NCB-2: At VOC-4: These partnerships ensured smooth discharge processes, efficient deployment of Harbor Mobile Cranes, and precise cargo movement, reinforcing the port’s commitment to efficiency and stakeholder collaboration. A Symbol of Rising Operational Standards The record-setting day is another testimony to VOC Port’s consistent push toward performance excellence. Each new benchmark not only reflects technical capability but also highlights proactive logistics planning and cutting-edge handling techniques across key berths. National Significance and Industry Applause The achievement has been acknowledged by central bodies such as the Ministry of Ports, Shipping and Waterways and PIB Chennai, and contributes to the port’s alignment with the Government of India’s Sagarmala initiative, which seeks to modernize port infrastructure and logistics efficiency nationwide.

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VOC Port Breaks Coal Handling Record with 30,789 Tonnes at NCB-II on February 1, 2025

Tuticorin, February 1, 2025 – In a historic operational achievement, the V.O. Chidambaranar (VOC) Port shattered all previous coal handling records by managing 30,789 tonnes of coal in a single day at North Cargo Berth-II (NCB-II). The coal was discharged from the vessel MV Flag Tom, surpassing the earlier record of 23,523 tonnes set on September 13, 2024. This record marks a giant leap in the port’s logistics capacity and positions VOC Port as a leader in bulk cargo handling in India. Infrastructure Upgrades Fuel the Record Two key infrastructure enhancements played a pivotal role in the success: These upgrades have significantly boosted the port’s ability to manage high-tonnage consignments with reduced turnaround time. Partners and Operational Backbone The success of this record-setting day was made possible through collaborative efforts from multiple stakeholders: The flawless coordination between stevedores, agents, and cargo managers was instrumental in achieving this massive throughput. Strategic Significance and National Attention With continued backing from the Ministry of Ports, Shipping and Waterways, this achievement reinforces VOC Port’s commitment to the Sagarmala initiative, focusing on port modernization and economic acceleration. The milestone was officially recognized and shared on social media platforms, receiving accolades from key government officials and port users alike. Conclusion With a clear focus on port performance, cargo efficiency, and infrastructure development, VOC Port continues to set the standard for excellence in Indian maritime logistics. The record achieved on February 1, 2025, not only signifies a technological and logistical leap but also reinforces the port’s role as a strategic enabler in India’s trade growth trajectory.

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B.L. Transport Achieves Landmark Coal Handling Record at VOC Port on August 23, 2024

Tuticorin, August 23, 2024 – In a remarkable display of operational efficiency and logistics coordination, B.L. Transport Pvt Ltd has set a new single-day coal handling record at North Cargo Berth-2 (NCB 2) of V.O. Chidambaranar (VOC) Port by managing 18,547 tonnes of coal. The cargo was discharged from the vessel MV Archon Gabriel using a combination of vessel cranes and Harbour Mobile Cranes, surpassing the previous record of 18,200 tonnes set on August 16, 2024. Seamless Collaboration Behind the Success This milestone, announced by S. Srinivasan, Sr. Vice President of B.L. Transport Pvt Ltd, reflects not only technological prowess but also the strategic cooperation between key maritime stakeholders. The operation was characterized by: The stevedoring operations were efficiently handled by B.L. Transport Pvt Ltd, while M/s. Atlantic Shipping Agencies served as the Ship Agent for the vessel. Client Acknowledgment and Gratitude B.L. Transport expressed particular appreciation to Aditya Birla Global Trading (India) Private Ltd, the importer of the coal consignment, for entrusting them with this critical operation. Their confidence in B.L. Transport’s capabilities enabled the company to deliver exceptional results and raise the benchmark for port performance. “Your trust in our capabilities allowed us to demonstrate our commitment to operational excellence and set this new benchmark,” the letter read. Recognition and Industry Impact The feat was officially acknowledged by VOC Port authorities and featured across the port’s social media platforms, including Facebook and Twitter. This recognition underscores not only the technical success of the operation but also the importance of strong, dependable partnerships in achieving large-scale logistical goals. Looking Forward With an eye on continuous improvement, B.L. Transport reaffirmed its commitment to building on this success. The company pledged to further strengthen partnerships and deliver consistent, high-quality cargo handling services in future operations.

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Legacy of Excellence: B.L. Transport Recognized for Record Cargo Loading in 1999Chennai, August 15, 1999

As part of the Independence Day Celebrations, the Chennai Port Trust proudly honoured B.L. Transport Pvt Ltd with a Merit Certificate for an outstanding achievement in bulk cargo operations. The company was recognized for loading a record 15,300 metric tonnes of bulk barytes in a single day. This milestone was accomplished on June 4, 1999, aboard the vessel M.V. Asian Glory, showcasing B.L. Transport’s early commitment to operational excellence, precision logistics, and high-volume cargo handling. An Early Marker of Operational Strength The award highlights the company’s capabilities even at the turn of the millennium, underlining its longstanding contribution to India’s port and maritime logistics sector. Achieving such a volume of cargo movement in a single day at that time was a rare feat, reflecting B.L. Transport’s early adoption of disciplined planning and robust execution methods. Recognition from the Chennai Port Trust The certificate, officially signed by the Chairman of the Chennai Port Trust, stands as a testament to the port authority’s acknowledgment of exemplary service and performance. Such recognition during the nation’s Independence Day celebration adds further prestige to the achievement. Foundation of a Lasting Legacy This milestone, achieved more than two decades ago, laid the groundwork for B.L. Transport’s continued journey of success across Indian ports. It represents not only a proud moment in the company’s history but also a legacy of consistency, reliability, and growth that continues into the present day. Looking Back, Moving Forward From the shores of Chennai in 1999 to record-setting milestones at VOC Port in 2024 and beyond, B.L. Transport’s journey illustrates a consistent rise in industry leadership, performance innovation, and trusted partnerships within India’s shipping and port logistics ecosystem.

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